Solution · machine vision for quality control

AI visual inspection at the end of the production line

Our system finds surface defects and non-conformities on your finished products, at the end of the production line, against your quality criteria. It learns from your own good products and keeps a record of every product.

The inspection screen: a defect found on a metal part is circledReal product screenshot
FindsSurface defects (scratches, stains, pits) and non-conformities (wrong assembly, wrong marking, wrong dimensions) on your finished products
RunsAt the production line, on your site or in the cloud, depending on where your images may go
ConnectsTo your machine controls (PLC) and factory software (MES, ERP), so the result reaches the production line
RecordsThe AI version, the rules, the operator, the lot and the time for every product
What changes

Checking by hand, fixed-rule cameras, and AI

In validation we measure real numbers on your products.

Checking by handCameras with fixed rulesAI visual inspection (ours)
Shiny or changing surfacesDepends on the person, the light and tirednessSomeone must adjust the rules for every changeLearns what a good product looks like from yours
Setup effortTraining and written instructionsEngineers write rules for each type of defectStarts from images of good products. You add defect types over time
Same result everywhereChanges from person to personSteady, as long as nothing changesThe same AI and limits at every station
Proof for an auditPaper sheets, or nothingCounts of good and non-conforming productsImage, AI version, rules, operator, lot and time for every product
How it works

From camera to decision

A product reaches the end of the line and the camera takes a picture. The AI checks it and decides. Everything is recorded. A person reviews the doubtful cases, as part of the process.

An inspection station on a conveyor: a camera and a light take a picture of each product, a computer decides OK or not OK and sends non-conforming products to a bin, a reviewer checks doubtful cases on a screen, and a manager follows the quality dashboards.Illustration
Camera
a photo of each product
AI
finds defects and non-conformities
Your criteria
decide OK or not OK
PLC
rejects, marks or stops
Record
one record per product

When the AI is unsure, a person decides

If the AI is less sure than the limit you set, a named person looks at the case and confirms or corrects it. The AI learns from that answer.

A record for every product

An audit gets real proof, not promises.

AI version v2.3.1rules r14operator · lottime
Offer

Three steps, your decision after each

Each step has an agreed scope and ends with a written recommendation. No installation without your go.

Step 1

Production line assessment

1–2 weeks

We visit your production line and review your products and their defects. You learn if AI inspection fits, and what it could save.

  • Production line visit and audit
  • Main defects
  • Quality of your current inspection
  • What connecting to your production line takes
  • Savings estimate
  • Test plan and success criteria for the validation
Your decision: go to validation?
Step 2

Validation

4–8 weeks

We validate the AI on your products and your production line, against success criteria agreed before we start.

  • AI trained on your images
  • Test link to your production line and PLC
  • Success criteria agreed upfront
  • Defects found, false alarms counted
  • Effort for the full installation
  • Yes or no on the next step
Your decision: install, based on the results.
Step 3

Installation

8–16 weeks, or in phases

We install the system, connect your tools, train your team and follow up.

  • Camera, computer, links to PLC, MES and ERP
  • Operator training and documents
  • Defect list you can extend
  • Three months of support and monitoring
  • Plan for more production lines
Your decision: add production lines?

What we need from you

  • Good and non-conforming sample products
  • Production line access for the audit and tests
  • A quality contact, a few hours a week

Price after a first talk. It depends on production line size, products and connections.

The screens

What the operator sees. What the manager sees.

Two people, two screens, on purpose. The operator needs one decision. The manager needs the trend.

One verdict. One place. One action.

No dashboard at the station. The operator gets a decision to act on within seconds, with the defect marked on the product.

NOT OKSend to rework
Record · for each product
FindingScratch, zone 1
SeverityMajor
Confidence0.94
DecisionConfirmed
AI versionv2.3.1
Rulesr14
OperatorStation 04
Lot2291
Time09:41:07

The record format is real. The values are examples.

An operator screen at an inspection station: the defect is marked on the part, with a large red NOT OK verdict and the action Send to reworkExample photo
Setup and connections

Your data stays where you decide

Some factories can send images out. Many cannot. Choose what fits your network and your auditors.

Where images are storedOur cloud
Where the AI runsOur cloud
Best whenYou want to start fast and have no site limits

Connections

One team links the system to your PLCs, MES and ERP, and prepares the computer at the production line.

A technical file for your IT or machine-control lead

A plan of the setup, a diagram of the connections, data and security rules, a guide for daily use and for problems.

✓Industrial camera
✓Good, steady lighting
✓A computer at the production line
✓A network link to your PLC and MES
✓Sample products
✓A quality contact person

What every option needs on site.

Contact

What do you need to check?

We answer within one working day. Price after a first talk.

Next

  1. Confirmation email now, with what to prepare.
  2. Answer within one working day to plan a 30-minute call.
  3. Production line assessment proposal. You can still say no.

Write directly

info@malloulinova.com

+216 25 571 398

Route Gremda Km 6, Sfax, Tunisia

Mon–Fri, 09:00–18:00 (Tunisia time)

Step 1 of 2

You and your production line

The product, and the defects that cost you most.

Every serious request gets an answer within one working day. No newsletter.